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COURSE CONTENT : PRACTICAL COST REDUCTION TECHNIQUES AT THE SHOPFLOOR FOR MANUFACTURIN

Module 1

Benefit Of Cost Reduction Activities At The Shop Floor

  • Lower Cost And Lower Prices
  • Increased Productivity
  • Increased Quality
  • Increased Market Share

Module 2 

Type Of Cost In Manufacturing

  • Definition Of Cost
  • Type Of Cost
  • Element Of Cost

 

Module 3

Cost Reduction And Wastes On The Shopfloor
  • Type Of Wastes Of The Shopfloor
  • Waiting Or Delay
  • Defects
  • Inventory Or Work In Progress
  • Transportation Or Movement
  • Overproduction
  • Processing
  • Motion

Module 4

How To Cut Costs The Through 5S Activities ; The Japanese Approach
  • What Is 5S
  • How 5S Activities Can Cut Down Cost At The Shopfloor

Module 5

5S Activities ; Elimination Unnecessary Item For Cost Reduction At The Shopfloor
  • What Is Unnecessary Item At The Workplace And How It Can Incurred Cost.
  • Method To Eliminate The Unnecessary Item

Module 6

Systematic Arranging For Cost Cutting
  • Why We Need Systematic Arrangement For The Cost Cutting And Work Improving.
  • What Is Systematic Arrangement
  • How To Arrange Systematically At The Shopfloor (Production Layout)
  • 5S Visual Control Systems For Cost Cutting.

 

Module 7

Systematic Cleaning For The Cost Cutting
  • Why We Need Systematic Cleaning For The Cost Cutting And Work Improving.
  • How To Clean Systematically For At The Shop Floor (Production Layout)
  • Systems For Cost Cutting.

Module 8

Systematic Machine Maintenance For Cost Cutting
  • Why We Need Systematic Machine Maintenance For Cost Cutting And Work Improving.
  • How To Clean Systematically
  • Systematic Machine Maintenance

Module 9

How To Reduce 7 Wastes On The Shop Floor
  • Waiting Or Delay
  • Defects
  • Inventory Or Work In Progress
  • Transportation Or Movement
  • Overproduction
  • Processing
  • Motion
Module 10 :

Action Plan To Implement Cost Cutting Exercise At Your Work Place

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